What is Commercial Roofing?

When you walk into a sprawling warehouse, shop at a retail center, or work in a modern office building, you’re protected by sophisticated roofing systems that operate on an entirely different scale than residential homes. Commercial roofing represents a specialized field that encompasses far more than simple weather protection—it’s about safeguarding business operations, managing energy costs, and maintaining critical infrastructure that keeps commerce running smoothly.

Understanding what commercial roofing entails is essential if you’re responsible for a commercial property. From the materials used to the installation process, maintenance requirements, and long-term costs, commercial roofing systems differ dramatically from residential roofs in ways that directly impact your bottom line and operational continuity.

Definition of Commercial Roofing

Commercial roofing covers the installation, repair, and maintenance of roofing systems on commercial buildings, warehouses, factories, retail stores, and office complexes. These sophisticated systems protect commercial properties typically exceeding 10,000 square feet and must handle significantly heavier loads than residential roofs ever encounter.

Unlike residential roofs, which primarily focus on aesthetic appeal and basic weather protection, commercial roofs must support substantial HVAC equipment, industrial machinery, and frequent foot traffic from maintenance personnel. A typical commercial building might have multiple rooftop units weighing thousands of pounds, solar panel installations, cooling towers, and regular access for maintenance teams—demands that residential roofs aren’t designed to handle.

The primary purpose extends beyond protecting the structure itself. These roofing systems safeguard business operations, inventory valued at potentially millions of dollars, employees, and customers from weather elements such as rain, snow, hail, and wind. When a commercial roof fails, the consequences ripple through every aspect of business operations, making reliability and durability paramount concerns.

Commercial properties encompass a vast range of building types, from small retail buildings covering 5,000 square feet to massive distribution centers spanning over 500,000 square feet. Each requires a carefully engineered roofing system designed to meet specific performance criteria, building codes, and operational requirements that vary significantly based on the building’s intended use.

How Commercial Roofing Differs from Residential Roofing

The differences between commercial and residential roofing systems extend far beyond simple size considerations, encompassing fundamental design philosophies, structural requirements, and performance expectations that reflect the distinct needs of business versus residential environments.

Design and Structure

Commercial roofs are typically flat or low-slope, with pitches less than 3:12, compared to residential roofs, which feature steep pitches ranging from 4:12 to 12:12. This fundamental difference stems from functional requirements—commercial buildings prioritize maximizing interior space utilization and accommodating rooftop equipment, while residential buildings emphasize aesthetic appeal and efficient water runoff.

Commercial structures span much larger areas, often covering 50,000 to 500,000 square feet, compared to residential roofs, which average 1,500 to 3,000 square feet. This massive scale creates unique engineering challenges, particularly regarding thermal expansion and contraction across vast roof surfaces, structural load distribution, and effective water management systems.

Flat commercial roofs require sophisticated drainage systems, including internal drains, scuppers, and specialized gutters, to prevent water pooling—a critical concern, as standing water can compromise membrane integrity and create structural problems. These drainage systems must handle substantial water volumes during intense storms while preventing backup that could flood interior spaces.

Commercial roofs must support rooftop equipment weighing thousands of pounds, including chillers, cooling towers, exhaust fans, and increasingly common solar panel arrays. This equipment placement requires careful structural analysis and reinforcement, along with accessible maintenance pathways that don’t compromise the roofing system’s waterproof integrity.

Materials Used

Commercial roofs utilize fundamentally different materials designed for durability, performance, and large-scale application rather than aesthetic appeal. Single-ply membranes like TPO (Thermoplastic Polyolefin), PVC (Polyvinyl Chloride), and EPDM (Ethylene Propylene Diene Monomer) dominate commercial applications due to their ability to cover large areas seamlessly and provide long-term weather resistance.

Modified bitumen systems and built-up roofing (BUR) with multiple asphalt and reinforcement layers remain common for commercial applications where extreme durability and puncture resistance are priorities. These multi-layer systems provide redundancy that single-ply systems cannot match, making them ideal for high-traffic commercial environments.

Metal roofing systems, including standing seam steel and aluminum panels, are designed for large spans and can support substantial loads while providing decades of service life. These systems often incorporate specialized coatings and insulation configurations optimized for energy efficiency in large buildings.

In contrast, residential roofs primarily use asphalt shingles, clay tiles, slate, or cedar shakes chosen for aesthetic appeal and weather protection rather than load-bearing capacity or large-scale performance. While some overlap exists in materials like metal roofing, the specifications, installation methods, and performance requirements differ substantially between residential and commercial applications.

Types of Commercial Roofing Systems

Commercial roofing encompasses several distinct system types, each engineered to address specific performance requirements, building characteristics, and operational needs. Understanding these systems helps property owners make informed decisions about new installations, replacements, and maintenance strategies.

Single-Ply Membrane Roofing

Single-ply membranes are the most widely used commercial roofing materials for flat roofs, offering efficient installation, proven performance, and energy-efficiency benefits that align with modern building requirements and environmental regulations.

TPO roofing has gained significant market share due to its energy efficiency benefits, featuring white reflective surfaces that can reduce cooling costs by 15-20% in hot climates. These thermoplastic membranes are heat-welded at seams, creating monolithic waterproof barriers that resist wind uplift, chemicals, and UV degradation. TPO systems typically provide a 20-25-year service life with proper maintenance.

PVC roofing membranes offer superior chemical resistance, making them ideal for restaurants, food processing facilities, and industrial properties that are exposed to grease or chemicals. These membranes resist many oils, greases, and chemicals that can degrade other roofing materials, while offering excellent fire resistance and energy efficiency. PVC systems provide exceptional durability in challenging environments.

EPDM roofing delivers outstanding weather resistance and flexibility, maintaining performance characteristics across extreme temperature ranges. Black EPDM absorbs heat, which can benefit heating costs in cold climates but may increase cooling loads in warmer regions. White EPDM formulations address energy efficiency concerns while maintaining the material’s proven durability. EPDM systems can last 25-30 years with proper maintenance.

Installation of single-ply membranes involves mechanically fastening, fully adhering, or ballasting membranes to create watertight seals. Mechanical attachment uses fasteners through insulation into the roof deck, while fully adhered systems use specialized adhesives for complete bonding. Ballasted systems place loose stone over membranes, providing wind resistance through weight rather than attachment.

Built-Up and Modified Bitumen Roofing

Built-up roofing (BUR) systems use alternating layers of bitumen and reinforcement fabric, creating robust multi-ply membranes topped with gravel or mineral cap sheets. These time-tested systems provide excellent redundancy—if one layer develops issues, underlying layers continue protecting the building while repairs are planned and executed.

The installation process involves applying hot asphalt or coal tar between reinforcing plies, building up waterproof membranes in multiple layers. Surface treatments typically include gravel embedment for UV protection and fire resistance, though smooth-surfaced systems with mineral cap sheets are also common. BUR systems excel in high-traffic areas and can withstand heavy equipment installation better than single-ply alternatives.

Modified bitumen systems combine traditional asphalt technology with modern polymer science, incorporating rubber or plastic modifiers that enhance flexibility and durability. SBS (styrene-butadiene-styrene) modified systems remain flexible at low temperatures, while APP (atactic polypropylene) modified systems provide enhanced high-temperature performance and UV resistance.

These systems can be installed using torch application, hot mopping, cold adhesives, or self-adhering methods, depending on specific product formulations and project requirements. Multi-ply configurations typically involve a base sheet adhered to the substrate, followed by one or more intermediate plies, and finished with a mineral-surfaced cap sheet.

Both BUR and modified bitumen systems typically provide service lives of 20-25 years, depending on climate conditions, maintenance quality, and installation workmanship. These systems cost $6-12 per square foot installed, reflecting their labor-intensive installation requirements and robust material specifications.

Metal Commercial Roofing

Metal roofing systems, particularly standing seam systems, offer exceptional longevity and performance for commercial applications. Standing seam systems use interlocking panels that run continuously from eave to ridge, with raised seams that accommodate thermal movement while concealing all fasteners beneath the seams.

Galvanized steel represents the most common metal roofing material, providing excellent strength-to-weight ratios and corrosion resistance when properly coated. Aluminum systems offer superior corrosion resistance and lighter weight, making them ideal for coastal environments or buildings with limited structural capacity. Both materials can support significant snow loads and equipment installations while maintaining structural integrity.

Cool metal roofing incorporates specialized reflective coatings that can reduce energy costs by up to 25% compared to traditional roofing materials. These coatings reflect solar radiation while maintaining high thermal emittance, keeping roof surfaces cooler and reducing air conditioning demands in commercial buildings.

Metal roofing systems provide 40-60 year lifespans with minimal maintenance requirements, making them attractive for long-term ownership scenarios despite higher initial costs. The systems excel in areas with severe weather conditions, providing excellent wind resistance, fire protection, and hail damage resistance.

Installation requires specialized expertise in metal fabrication, thermal movement accommodation, and weather sealing details. Proper installation ensures seams remain watertight throughout decades of thermal cycling while allowing for the substantial movement that occurs across large metal roof surfaces.

Commercial Roofing Installation and Maintenance

Commercial roofing projects involve complex coordination, specialized equipment, and strict adherence to safety protocols that distinguish them from residential installations. The scale, complexity, and performance requirements of commercial properties demand professional expertise and comprehensive planning throughout the project lifecycle.

Installation Process

Commercial roof installations require specialized equipment, including cranes, hot air welders, material hoists, and safety systems designed for large-scale operations. Projects typically require 1-4 weeks, depending on building size, weather conditions, and system complexity, with detailed scheduling to minimize business disruption during installation.

The installation process begins with thorough substrate preparation, including structural assessments, removal of the existing roof when necessary, and deck repairs or modifications to meet current building codes. Insulation installation follows, with commercial buildings typically requiring R-25 to R-30 insulation values in most climate zones to meet energy efficiency requirements.

Installation must comply with stringent building codes, fire ratings, and wind uplift requirements specific to commercial structures. These requirements often exceed residential standards significantly, particularly regarding fire resistance classifications and wind uplift ratings that can exceed 90 pounds per square foot in high-wind zones.

Quality control throughout installation involves multiple inspections, testing of membrane seams, verification of fastener patterns, and documentation of all system components. Many commercial roofing projects require third-party inspections and testing to validate warranty compliance and building code conformance.

Weather coordination becomes critical for commercial installations due to project scale and exposure duration. Contractors must have contingency plans for precipitation protection, wind limitations for crane operations, and temperature requirements for membrane installations and adhesive applications.

Maintenance Requirements

Commercial roofs require professional inspections twice annually—typically in spring and fall—to identify potential issues before they develop into costly problems. These comprehensive inspections examine membrane surfaces, seams, flashings, drainage systems, and rooftop equipment interfaces for signs of deterioration or damage.

Regular maintenance includes cleaning debris from drains and gutters, inspecting membrane seams for separation, checking flashing around penetrations, and ensuring rooftop equipment hasn’t compromised membrane integrity through vibration or improper installation practices. Drainage system maintenance is particularly critical, as clogged drains can cause ponding water that accelerates membrane aging and creates structural concerns.

Preventive maintenance programs can extend roof service life by 50% while preventing approximately 85% of potential leaks when properly implemented. These programs include scheduled inspections, minor repairs, resealing of flashings, and proactive replacement of deteriorating components before failure occurs.

Emergency repairs must be addressed within 24-48 hours to prevent interior damage and business disruption. Commercial roofing contractors maintain emergency response capabilities, including temporary waterproofing systems that can protect interior spaces while permanent repairs are planned and executed.

Documentation of all maintenance activities, repairs, and inspections is essential for warranty compliance and asset management planning. Many commercial property owners maintain detailed roof condition databases that track performance trends, maintenance costs, and replacement timing for budgeting purposes.

Why Specialized Commercial Roofers Are Necessary

The complexity and specialized nature of commercial roofing systems demand contractors with specific training, experience, and capabilities that extend far beyond general construction or residential roofing expertise. These requirements reflect the critical nature of commercial roofing systems and their impact on business operations.

Commercial roofers require extensive training in fall protection systems, OSHA safety protocols, and safe working procedures around industrial equipment and occupied buildings. Working on commercial properties often involves complex safety coordination with ongoing business operations, requiring contractors who understand how to minimize disruption while maintaining strict safety standards.

Understanding building codes, fire ratings, and structural load requirements for commercial applications requires specialized knowledge that general contractors typically don’t possess. Commercial buildings must meet stringent performance standards for wind uplift resistance, fire classification, and energy efficiency that demand expertise in system design and installation methods.

Commercial roofing contractors carry substantially higher insurance coverage—typically $2-5 million in liability protection—due to project complexity, property values, and potential business interruption costs. This insurance reflects the higher risks associated with commercial work and provides property owners with protection against potential failures in installations or materials.

Experience with specialized techniques like membrane welding, modified bitumen installation, and complex flashing details is essential for quality workmanship. These skills require extensive training and practice that residential roofers typically don’t develop, as the techniques and materials are specific to commercial applications.

Commercial contractors also maintain relationships with specialized manufacturers and suppliers, ensuring access to commercial-grade materials and technical support throughout project execution. These relationships often include manufacturer training certifications that validate installer qualifications for warranty compliance.

Commercial Roofing Costs and Considerations

Commercial roofing represents a significant capital investment that requires careful financial planning and analysis of long-term costs versus benefits. Understanding the factors that influence costs helps property owners make informed decisions about system selection, contractor choice, and timing of replacement projects.

Commercial roofing costs range, depending on materials, building height, accessibility, and project complexity. This broad range reflects the substantial differences between basic single-ply installations and complex multi-story projects with extensive rooftop equipment and challenging access requirements.

TPO and EPDM roofing systems are popular choices for cost-conscious property owners who need reliable performance without premium pricing. These systems provide good value through proven durability, energy efficiency benefits, and relatively straightforward maintenance requirements.

Metal roofing systems have a higher material costs and specialized installation requirements. However, metal systems often provide superior long-term value through extended service lives, minimal maintenance requirements, and excellent energy efficiency, which can offset higher initial costs.

Several factors significantly impact project costs beyond basic material selection. Roof accessibility affects labor costs and equipment requirements, with high-rise buildings or complex roof configurations requiring specialized equipment and additional safety measures. Existing roof removal adds to project costs when complete tear-offs are necessary.

Insulation upgrades often accompany commercial roof replacements, particularly when buildings need to meet current energy codes. Insulation costs range depending on thickness and material selection, but energy savings often justify these investments through reduced utility costs over the roof’s service life.

Commercial roofing projects represent major investments ranging from $50,000 for small retail buildings to over $500,000 for large distribution centers or office complexes. This investment scale requires careful contractor selection, thorough contract review, and comprehensive warranty evaluation to protect the property owner’s interests.

Financing considerations often influence project timing and scope, with many property owners coordinating roof replacements with other building improvements to maximize efficiency and minimize business disruption. Lifecycle cost analysis becomes critical when comparing system options, as seemingly expensive systems may provide superior value over 20-30 year analysis periods.

Selecting a professional roofing contractor with commercial expertise, proper licensing, insurance coverage, and manufacturer certifications is essential to protecting this substantial investment. Quality installation directly impacts system performance, longevity, and warranty compliance, making contractor selection as important as material choice for long-term success.

When evaluating commercial roofing options for your property, consider working with experienced commercial roofing contractors who can provide detailed proposals, lifecycle cost analysis, and comprehensive warranty coverage. The complexity and investment level of commercial roofing systems make professional expertise essential for achieving optimal results that protect your business operations for decades to come.

Atlanta Commercial Roofing Contractors

Atlanta, GA
(404) 220-9288

The post What is Commercial Roofing? appeared first on atlantacommercialroofingcontractors.com

The PVC Roofing System Explained

Are you looking for a roofing solution that combines durability, energy efficiency, and resistance to fire? PVC roofing systems might be the answer you’ve hoped to find. In this blog post, we’ll uncover the benefits of a PVC roofing system, compare it to other roofing systems, and guide you through the process of choosing and installing a PVC roofing system for your commercial or industrial building. Let’s dive in!

PVC Roof Summary

• PVC roofing offer increased durability, chemical and fire resistance, and improved energy efficiency – resulting in a less costly cooling bill.

• Some drawbacks of PVC to consider are that the membrane degrades as it ages, colder climates can cause cracking, and membrane incompatibility can make repairs harder.

• Installation methods for PVC roofs vary. The replacement cost must be considered in conjunction with maintenance & repair costs to make an informed decision.

• When selecting a commercial roofing contractor, it is important to consider their PVC experience, overall reputation & customer service.

Understanding PVC Roofing Systems

PVC roofing systems, or polyvinyl chloride roofing systems, have been gaining popularity as a durable and reliable choice for commercial roofing system applications in commercial and industrial buildings. These PVC roof systems consist of single-ply PVC membranes that offer high durability and resistance to fire, chemicals, and hurricane-level winds, making PVC roofs an excellent option for a roof system.

Invented in the 1960s by Sika Sarnafil, PVC roofing has come a long way since its initial use for shoe heels and shower curtains.

Components of PVC Roofing Systems

PVC roofing systems are comprised of three primary components: the top sheet, reinforcement scrim, and base sheet. The top sheet is a performance layer that is exposed to the environment. It can be affected by various things, such as wind-borne dirt, airborne contaminants, UV radiation, and foot traffic. Sandwiched between the top sheet and the base sheet is the reinforcement scrim, a weft-inserted, anti-wicking fabric.

The base sheet serves as the foundation, providing strength and stability to the PVC roofing system.

Common Applications

PVC membranes are widely used in low-slope roofs for commercial and industrial buildings. They are one of the two most popular single-ply roofing system options for commercial white roofing membranes alongside TPO membranes. As a roofing membrane, PVC roofing membranes have been praised for their recyclability and environmental product declarations.

Their performance has been assessed based on product design, product manufacturing, membrane durability, corporate governance, and innovation according to the NSF/ANSI 347 standard.

PVC Roofing Membrane, Installation, and Cost

Comparing the available options is wise when considering a roofing system for your commercial or industrial building. Outside of TPO, PVC is a single-ply roofing system that property owners and commercial roofers install due to their material properties, ease of installation, and fair cost.

In this section, we’ll delve into these factors to help you make an informed decision.

Material Properties of PVC Membrane

The PVC membrane consists of two PVC plies that sandwich a polyester reinforcement sheet. The PVC roofing material consists of polyvinyl chloride, a form of plastic, and other additives that strengthen and give it a high tear strength rating. PVC is known for its durability, long service life, and resistance to chemicals, fire, wind, and water.

PVC Installation Method

The installation methods for PVC roofing are similar to that of other single-ply, flat roof membranes. PVC roofing systems and membranes can be installed using fully adhered, mechanically fastened, or ballasted methods. The seams of PVC membranes are joined together through heat welding, resulting in strong and durable connections.

The choice of installation method will depend on factors such as the specific needs of the project, as well as the expertise and preferences of the contractor.

Cost Considerations

The cost is a significant consideration when comparing PVC and other roofing systems. Generally, TPO roofing systems can have a lower initial cost than PVC ones. The price of PVC roofing typically ranges from $4.00 to $12.00 per square foot when installed, depending on the quality and thickness of the membrane.

However, it’s important to consider other factors, such as maintenance and repair costs, as well as the expected lifespan of the roofing system, when making a decision.

Advantages of PVC Roofing Materials

There are several advantages to using PVC roofing materials. First and foremost, PVC systems offer durability and longevity thanks to their robust construction and resistance to weathering, UV rays, and other external conditions.

Second, PVC membranes are highly resistant to chemicals and fire, making them an excellent choice for areas prone to chemical spills or fires. Lastly, PVC roofing materials contribute to improved energy efficiency due to their high reflectivity, reducing the amount of heat the roof absorbs.

Durability and Longevity

PVC systems are known for their high tear and break strength, contributing to their durability and longevity. With proper maintenance, single-ply PVC roofing systems can last between 20 to 30 years, with an average lifespan of 25 years.

This extended service life means that building owners can enjoy peace of mind knowing that their investment in a PVC roofing system will provide long-lasting protection and performance.

Chemical and Fire Resistance

PVC offers exceptional resistance to chemicals and fire. They can withstand exposure to grease, fuels, air conditioning coolants, and other harsh chemicals. The PVC roofing membrane is also inherently fire-resistant and does not facilitate combustion. This combination of chemical and fire resistance makes PVC roofing membranes a safe and reliable option for various industries and environments – such as restaurants.

Energy Efficiency

One of the standout features of PVC roofing is its energy efficiency. PVC roofing materials exhibit high Solar Reflectance Index (SRI) values, which measure the ability of a roofing surface to inhibit heat transfer into a building when exposed to full sun. The higher the SRI value, the better the roofing material’s energy efficiency.

As a result, PVC roofing systems can help reduce energy costs by decreasing the energy needed to cool the building.

Disadvantages of PVC Roofing Materials

The PVC roofing system has some disadvantages to be mindful of before deciding. The geographic region of your property, the length of time you will own the property, and the type of other materials and exposures your roof may have are considerations you will want to make. Below, we discuss these factors.

Climate Challenges

For those in colder climates, PVC might not be the best option, as the frigid and icy conditions can make your PVC susceptible to shrinking, cracking, and punctures. Hence, avoiding walking on your PVC roof is recommended when the temperature drops below 45 degrees. To deal with the cracking, try to schedule all your maintenance and repair tasks for a warmer winter day, or better yet, postpone them until the spring or summer season.

Also, PVC roofing membranes can shrink over time, leading to issues such as pulling at the seams and flashings. This can potentially lead to leaks if not addressed promptly.

Problems Can Occur With Age

While PVC roofs are built to last up to two decades, it’s important to factor in repairs once the roof hits the 10-year mark. Older PVC can be challenging to mend, and the hot air welds used for application and repairs don’t work as effectively on aged roofs, and newer sealants tend to degrade more quickly. However, if your roof is still in overall great condition, skilled contractors should be able to overcome and navigate these issues effectively.

Compatibility and Repair Issues

PVC roofing materials can react negatively with certain types of roofing products, such as asphalt-based products. This can limit the types of materials that can be used with a PVC roofing system. Moreover, PVC is produced by a variety of manufacturers, each using its unique mix of plasticizers to create distinct compounds. This results in difficulties when attempting to weld one brand’s PVC membrane to another’s, leading to potential complications during repair work on PVC membranes.

Factors to Consider When Choosing a PVC Roofing System

To select the right PVC roofing system for your building, it’s crucial to consider several factors. These factors include assessing your current roof, considering location and climate, and planning for future usage.

By carefully evaluating these aspects, you can make an informed decision and ensure that your new PVC roofing system will meet the specific needs and requirements of your building.

Assessing Your Current Roof

Before deciding on a PVC roofing system, it’s important to evaluate your existing roof. Factors such as age, condition, and your current system should be considered. Inspecting your current roof for any signs of wear and tear, such as missing shingles, cracked tiles, or other damage, is also advisable.

If your current roof is in satisfactory condition and is suitable for a PVC roofing system, you may be able to install a PVC roofing system without needing to replace your current roof.

Location and Climate

The location and climate of your building play a significant role in determining the most suitable PVC roofing system. Factors such as local weather patterns, the amount of sunlight the roof will be exposed to, and temperature extremes should be taken into consideration. Accounting for location and climate will ensure that your PVC roofing system operates at its best and has a long lifespan.

By considering the local climate and weather conditions, you can ensure that your PVC roofing is installed correctly.

Future Usage Plans

Finally, it’s essential to consider your future usage plans for the building when choosing a PVC roofing system. Factors such as the anticipated lifespan of the roof, the anticipated maintenance requirements, and the potential for future modifications should be considered.

Considering these factors, you can make a more informed decision and select a PVC roofing system that will meet your current and future needs.

Hiring a Commercial Roofing Specialist

Once you’ve decided on a PVC roofing system, hiring a qualified commercial roofing specialist is crucial to ensure proper installation and maintenance. A commercial roofing specialist will assist you in selecting the appropriate roofing system for your building and guide its installation and upkeep.

They will also have the knowledge to guide you toward the most suitable roofing materials and methodologies for your specific needs.

The Role of a Commercial Roofing Specialist

A commercial roofing specialist is responsible for inspecting, repairing, replacing, and maintaining the roofs of commercial properties. A roofing professional’s expertise enables them to identify and address potential issues before they become significant problems, saving money on costly repairs.

Additionally, a commercial roofing specialist can ensure that your PVC roofing system is installed and maintained correctly, resulting in a longer lifespan and compliance with building codes and safety regulations.

Selecting the Right Contractor

When selecting a commercial roofing contractor for a PVC roof, it’s essential to evaluate their PVC experience, overall reputation, and customer service. Additionally, it’s advisable to verify that they are partnered with prominent manufacturers.

Scheduling a consultation with a commercial roofing specialist can provide valuable insight into the installation process and help you choose the most suitable roofing system for your building. By carefully considering these factors and asking the right questions, you can ensure that you select the best contractor for your PVC roofing system installation.

PVC Summary

In conclusion, PVC roofing systems offer a durable, energy-efficient, and chemically resistant solution for commercial and industrial buildings. By carefully considering factors such as your current roof, location and climate, and future usage plans, you can select the right PVC roofing system for your building. Partnering with a qualified commercial roofing specialist will ensure proper installation and maintenance, providing peace of mind and a long-lasting roofing solution.

Frequently Asked PVC Roof Questions

Is PVC roofing any good?

PVC roofing is an excellent choice due to its durability, chemical and fire resistance, and its efficient installation. You could find it the perfect option for your cool roof system.

What are the issues with PVC roofing?

PVC roofing can often have issues such as separating seams and loose fasteners, leading to leaks and water penetration.

We recommend hiring a professional roofing contractor for a proper PVC roof installation.

Does PVC roofing need underlayment?

Yes, PVC roofing requires underlayment to prevent condensation from getting trapped beneath the roofing material and is necessary for proper protection and ventilation.

How long does clear PVC roofing last?

Clear PVC roofing has an impressive lifespan of up to 30 years, depending on the installation and maintenance practices. Most PVC roofs last around 20-25 years.

What are the primary components of PVC roofing systems?

PVC roofing systems are composed of a top sheet, reinforcement scrim, and base sheet, forming the primary components of this roofing system.

Atlanta Commercial Roofing Contractors

Atlanta, GA
(404) 220-9288

The post The PVC Roofing System Explained appeared first on atlantacommercialroofingcontractors.com

Commercial Roof Replacement

Avoid unexpected, expensive surprises when you replace your worn out commercial roof. By knowing the variable costs in a commercial roofing system replacement, you can ask the right questions to get a more accurate idea of the project cost.

atlantacommercialroofingcontractors.com gathered information about commercial roof replacement, what aspects of the project are variable in cost, what you can expect to spend on a new roofing system, and some of the available commercial roofing types.

Commercial Roofing System Replacement

The replacement of a commercial roofing system is a rare event for building owners and managers. When a roof is installed and maintained correctly, it can last for decades before needing replacement.

The following information will help you reach an informed decision about how to project roof replacement cost variables, and which type of roofing system to install:

Commercial Roof Accessibility

When replacing your commercial roof, access to your property and the roof can impact project costs as much as the roof type. Consider the following:

Commercial Building Height – Roof replacement for a 2-story commercial building will be much less costly than a 10-story commercial building. This is due, in part, to the need for cranes to remove old roofing material and lift new material to the work area.

Access to Building Property – Property access also has an impact on the project. The ability to freely move equipment to the property near the building will influence the logistics and project cost.

Material Storage Areas – Material storage is also a determining factor. Large “lay down” areas near the building facilitate the logistics of the roofing project and can lower its cost.

Building Occupant Safety – Building occupancy can pose a series of challenges to the roofing project. The safety and productivity of the building’s occupants must be considered at all times. If this requires roof replacement activities to occur after regular business hours, additional costs will likely be added to the project.

The easier it is to access your roof, execute the removal of the old roof, and install the new commercial roofing system, the less costly the project will be.

Commercial Roof Substrate Condition

Roof replacement costs can be heavily influenced by the condition of the substrate material. A commercial roof substrate may be composed of:

• A concrete, wood, or metal deck
• Plywood or cover board
• Insulation

Damages to the substrate must be repaired before roof replacement. This cost is a variable, as even the most experienced roofers with the best detection technology may not identify substrate damages until the old roofing materials are removed.

Local, Regional, and State Commercial Roofing Code Requirements

The location of your commercial building may make your roofing system subject to code requirements, including more robust fasteners at more frequent intervals, insulation, substrate, ventilation, and/or slope requirements.

An example of this would be commercial structures along the coast of Florida. Codes in these areas require commercial roofing systems to be designed to withstand higher wind loads. For these roofing systems, more durable fasteners at closer intervals would be required, increasing the cost of the roof replacement project.

Commercial Roof Load-Bearing Capacity

Another crucial factor in determining the cost of replacing your commercial roofing system is the calculation of its dead, live, and transient load capacity.

Calculating your roof load capacity is one of, if not the most crucial aspect when determining the construct of the roof’s substrate and selection of a roofing system. Your roof must be able to support its projected dead load (HVAC units, ducts, vents, exhaust units, etc.), live load (installers, repairmen, and technicians), and transient load (rain, wind, and snow).

Read more about commercial roof loads at atlantacommercialroofingcontractors.com/what-is-commercial-roof-load-why-you-need-to-know/

Commercial Roofing Types

No two roofs are the same. Thus, there are several commercial roofing systems to choose from. The following are some of the more popular commercial roofing types, installation information, and typical price range:

TPO, PVC, and EPDM Single-Ply Membrane Systems Can Cost from $3.50 to $8 per square foot

TPO, PVC, and EPDM are all known as single-ply roofing systems, they require fewer installation steps and are installed with a straightforward process:

• The old roofing system is removed
• The substrate is cleared of anything that may damage the selected membrane
• The membrane is rolled out onto the roof
• The membrane is then adhered to the roof using tape, glue, or heat (for thermoplastic material)
• The membrane is also adhered to itself where its edges overlap
• Protrusions are sealed

The time it takes to install a membrane, or single-ply roofing system also depends on the width of the membrane. The wider it is, the fewer seams there are to seal in the roofing system, which also leaves fewer opportunities for leaks and eventual substrate damage.

A BUR/Asphalt System Can Cost from $5 to $9 per square foot

Built-up roofing systems are among the oldest in modern times. BUR systems are durable and effective at resisting leaks while repelling water. The installation process occurs in the following steps:

• The old roofing system is removed
• Base sheets are laid down and attached to the roofing deck
• Felt is then glued to the base sheets using an adhesive, concrete, asphalt, or tar
• Gravel or cap sheets are installed over the felt
• A top layer of asphalt completes the installation

A BUR system creates a robust roof, able to keep severe weather and the elements from entering the building it protects.

A Metal Roofing System Can Cost from $5 to $14 per square foot

One of the most long-lived roofing options (forty + years), metal roofing is also one of the more expensive options. The following details how a metal roofing system is installed:

• The existing roof is removed
• The roof deck is built/prepped (framework and insulation installation)
• The flashing and eaves are installed
• Metal panels are laid out and fastened to the roof deck (fastening depends on which material the panels are composed of; aluminum, copper, steel, etc.)

Metal roofing comes in panels or steel shingles. Steel shingles are installed in the same manner as slate, clay, or concrete shingles.

A Modified Bitumen System Can Cost from $4 to $8 per square foot

Modified bitumen is a result of the evolution of asphalt roofing. It is a form of membrane flat roofing. The system is durable and can sustain substantial foot traffic without wear. The following is the installation processes of a “torch-down” modified bitumen roofing system:

• The existing roof is removed
• The substrate is cleared of any debris
• Heavy roofing felt is rolled out and nailed down
• Flashings and primer are installed
• The first sheet is rolled out along the edge of the roof for trimming and fitting
• The sheet is then rolled back up
• A torch is used to slightly melt the bitumen as the first sheet is rolled back out
• Overlapping sheets are then applied in the same manner until the roof is covered and sealed

Before selecting modified bitumen, verify that the existing substrate is compatible. Improper adhesion can lead to leaks and likely failure of the new modified bitumen system.

Disclaimer: The preceding price ranges are for comparative purposes only and should not be considered a part of any bid or quote for roofing installation, repair, or replacement.

Replacing Your Commercial Roofing System

In this article, you discovered information about replacing a commercial roofing system, the variables involved in calculating the cost, and commercial roofing types with their price ranges.

By knowing what to look for in a commercial roofing replacement estimate, you can avoid surprises by asking informed questions about installation variables.

When you choose to rely solely on a contractor’s bid or estimate, you may be in for a surprise when unforeseen damages and difficulties cause your roofing project to go quickly over budget.

Sources:
asphaltroofing.org/bur-multi-ply-built-up-roofing/
roofcalc.org/metal-roofing-prices/
nrc.gov/docs/ML1214/ML12146A122.pdf

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Commercial Roof Installation

Don’t let the wrong roofing system or a poorly installed one cripple your business. Knowing what goes into installing or replacing a commercial roof will help you make informed decisions when it is time to act.

atlantacommercialroofingcontractors.com gathered information about commercial roof installation, replacement, and answers some common commercial roofing FAQs.

Commercial Roofing System Installation

Installing a roof on a new commercial building or replacing an old one may seem procedurally simple enough. However, some roofing system installation differences should be addressed.

TPO, PVC, and EPDM Membrane System Installation

Also known as single-ply roofing systems, these systems require fewer steps and are installed with a relatively straightforward process:

1. The roof is cleared of any material that may damage the membrane
2. The membrane is rolled out onto the roof (single-ply roofing material typically comes in rolls)
3. The membrane is then adhered to the roof using tape, glue, or heat (for thermoplastic material)
4. The membrane is also adhered to itself where its edges overlap
5. Protrusions are sealed

The time it takes to install a membrane or single-ply roofing system will also depend on the width of the material. The wider the material is, the fewer seams in the roofing system, which also translates to fewer opportunities for leaks and roof failure.

Elastomeric Coatings and Spray Polyurethane Foam (SPF) System Installation

Both Mesh Reinforced Elastomeric Coatings (MREC) and SPF coatng systems are intended to extend the life (up to 20 years) of an existing roofing system. Their installation includes:

Mesh Reinforced Elastomeric Coatings (MREC) – Composed of acrylic, elastomeric, and polyester reinforcing mats, MREC mats are applied in multiple layers until the desired thickness is reached.

Sprayed Polyurethane Foam (SPF) – SPF coatings may be acrylic, polyurethane, silicone, aggregate, or mineral granules. SPF coatings are sprayed onto a roof and should be applied by skilled workers.

• SPF can be applied directly to the roof deck or existing roofing system
• An SPF membrane is created by spraying a two-part liquid material onto the substrate
• The mixture expands and solidifies creating a waterproof polyurethane foam

Besides the protective nature of SPF coatings, the thickness and slope of the roof can be controlled during application.

BUR/Asphalt System Installation

Built-up roofing systems are among the oldest roofing processes in modern times. BUR systems are durable, they look nice, and are effective at resisting leaks and repelling water. The installation process occurs in four steps:

1. Base sheets are laid down and attached to the roofing deck
2. Felt is glued to the base sheets using adhesive, concrete, asphalt, or tar
3. Gravel or cap sheets are then installed over the felt
4. A final layer of asphalt completes the installation process

A properly installed BUR system creates a virtually impenetrable roof, able to keep severe weather and the elements from getting into the building it protects.

Modified Bitumen System Installation

Modified bitumen is an evolution of asphalt roofing that is a form of membrane flat roofing. The roofing system can sustain substantial foot traffic without wear. The following are the installation processes of torch-down and peel-and-stick modified bitumen roofing systems:

Torch-Down Modified Bitumen

1. The roof is cleared of debris
2. Heavy roofing felt is installed and nailed down
3. Flashing and primer are installed
4. The first sheet is rolled out along the edge of the roof (trimmed and fitted)
5. The sheet is rolled back up
6. A torch is used to slightly melt the bitumen as the sheet is rolled back out
7. Overlapping sheets are applied in the same manner until the roof is covered and sealed

Peel-and-Stick

1. The roof is cleared of debris
2. Heavy roofing felt is installed and nailed down
3. Flashing and primer are installed
4. The first sheet is rolled out along the edge of the roof (trimmed and fitted)
5. The sheet is rolled back up
6. The protective film is removed to expose the adhesive and rolled into place
7. Sheets are overlapped by about six inches until covering the entire roof
8. The system is pressed into place using a weighted roller
9. The roof edges are sealed with roofing cement and rolled again to seal the layers together

Before installing modified bitumen, verify that the existing material on the roof is compatible (previous systems using rubber can be eaten away, causing weaknesses and potential failure of the new modified bitumen system).

Metal Panel Roofing System Installation

One of the most durable roofing options (up to forty years), metal roofing is also one of the more expensive options. The following detail how a metal roofing system is installed:

1. The existing roof may need to be removed (depending on municipal codes and/or roof load capacity)
2. The roof deck is prepared (framework and insulation installation)
3. Flashing and eaves are installed
4. Metal panels are laid out and fastened to the roof (how they are fastened depends on which material the panels are composed of; aluminum, copper, steel, etc.)

Metal roofing can be installed using panels or steel shingles. Steel shingles are installed the same way as slate, clay, or concrete shingles.

New Commercial Building Roofing System Installation

A commercial building’s roof is its primary defense against damaging weather and natural hazards. Architects, builders, and building owners decide early in the designing stages which roofing system will be installed. Some of the factors that lead to a decision are:

• What equipment will be installed on the roof
• What is the needed roof load
• What type and how many protrusions will be needed (vents, exhaust pipes, skylights, drains, etc.)
• How and where will the roof shed water
• What is the expected foot traffic on the roof (walkways and reinforcements may be required)
• What is the anticipated lifespan of the roofing system
• Which commercial roofing system offers the best performance for future building activities (the roof used for an office building may not serve that used for a restaurant)
• Regional weather patterns (wind, rain, snow, hail, ice, and heat)
• Natural disasters (tornadoes, hurricanes, wildfires, earthquakes, etc.)

Many regions across the country experience one sort or another of natural disasters or recurring weather events. In many cases, these regions have developed laws or ordinances that require specific materials to be used when installing a new commercial roofing system.

Read more about what a commercial roof load is at atlantacommercialroofingcontractors.com/what-is-commercial-roof-load-why-you-need-to-know/

Replacing A Commercial Roofing System

For building managers, replacing a commercial roofing system is a rare event to see in one’s career. A well-installed and maintained roofing system can last decades before needing replacement.

When it comes time to replace the roof on your commercial building, the following steps will help you hire the right contractor to install the right roof for your building’s needs.

Bidding Process: Request bids from at least 3 contractors. By doing so, you can compare their prices, suggestions, more importantly, their work history, quality, and online reviews.

Roofing System Selection: The roofing system you select should accommodate the structure and purpose of your commercial building. An honest, professional roofer will help you determine which roofing system will serve your building best and advise you whether or not replacement is necessary.

Selecting a roofing system for your commercial building will require you to determine the best fit for your building, which system fits within your budget, which one offers the best protection and durability, and which maintenance program makes the most sense.

Roofing System Tear Off: If your current roof has reached the end of its life, it must be removed before installing a new one. This process exposes any flaws or defects in the roofing deck, which must be addressed before installing a new roof.

Roofing System Installation: Since every roofing installation is unique, a definitive installation timeline is difficult to project. The following should be taken into consideration when determining how long your installation will take:

• Roof deck repair (if required)
• The type of commercial roofing system
• The size of the roof (the larger the roof, the longer it will take)
• Unexpected weather events

Sometimes, when a permit is required to replace your roof, there may be stipulations that affect how and when the work can be done. To avoid delays, fines, and further punitive measures, permit requirements must be adhered to at all times.

Roofing System Guarantees, Warranties, and Maintenance Programs: Once your roofing system installation is complete, you should receive a:

• Guarantee covering the installation of your roof
• Warranty covering parts and materials
• Maintenance program proposal from your roofer to periodically perform inspections and minor repairs

Read more about what goes into a commercial roofing maintenance program at atlantacommercialroofingcontractors.com/maintenance-programs-services/

Commercial Roofing System FAQs

The following are answers to common FAQs based on general roofing information. Since no two commercial roofing systems are exactly alike, your specific situation may require further investigation for a more accurate response.

Question: How long will a commercial roofing system last?

Answer: A well-installed and maintained commercial roofing system can last from 30 years to the life of the structure it protects. The longevity of a roof depends mostly on the quality of its materials, installation, and maintenance program.

Question: My roof is leaking, what should I do?

Answer: Immediately contact your roofer. Whether you have a maintenance program or not, leaks must be addressed immediately to prevent structural damage to the roofing system and building.

Question: What is the difference between a commercial and residential roof?

Answer: Similar roofing systems can be applied to both commercial and residential structures. However, most commercial roofs will require a higher roof load to support HVAC and other equipment. They may appear very similar but are structurally different.

Read more about why you need to know your commercial roof load at atlantacommercialroofingcontractors.com/what-is-commercial-roof-load-why-you-need-to-know/

Commercial Roofing System Installation Process

In this article, you discovered information about new commercial building roof installation, commercial roofing replacement, and answers to common roofing questions.

By knowing what is involved in the commercial roofing installation or replacement process, you can make informed decisions when it’s time to select a roofing contractor and the best roofing system for your commercial building.

Not knowing what to do when you need a new roof can lead to the wrong roof installed, possible municipal code violations, expensive fines, and continuous roofing maintenance problems.

Sources:
wbdg.org/guides-specifications/building-envelope-design-guide/roofing-systems
buildings.com/article-details/articleid/4937/title/the-basics-of-roof-maintenance
asphaltroofing.org/bur-multi-ply-built-up-roofing/
whysprayfoam.org/spray-foam/roofing-systems/
amtrustfinancial.com/getmedia/7d774cf7-d8f4-455f-8b0d-a0d03a1c23fb/IBHS-Commercial-Roof-Best-Practices-Guide.pdf

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Types and Purpose of Commercial Roof Flashing

Don’t let wet spots on your ceiling or streaks down your wall make your property look ugly and worth less money. Your leaky roof is often times the result of a failure in the roofing system’s flashing.

Without sufficient flashing, a roofing system cannot repel the elements, will ultimately fail and begin to leak. When installing a new roof or repairing a current one, it is essential that the flashing be compatible with the roofing system and be installed properly.

atlantacommercialroofingcontractors.com examines the purpose, types, and application of flashing used in commercial roofing systems.

What Is Flashing?

Flashing is a layer of waterproof material that keeps water from penetrating your roofing system at joints, vents, exhausts or appliance connection points. While caulk is used to fill small gaps around doors and windows, it has an entirely different purpose, and shouldn’t be confused with flashing.

Water naturally runs downhill to the lowest point of gravity. For flashing to work correctly, all seams must be installed facing downhill. Properly installed, the upper edge of flashing should be covered or protected by tarpaper, TPO, or whichever membrane or material is used in the roofing system.

Flashing Material

Numerous materials can be applied as flashing. The two criteria commonly used when determining which material to use are:

1 – The material won’t degrade from being in contact with other incompatible material.

2 – The material is impermeable to water.

The following materials are commonly used as flashing in both commercial and residential roofing systems:

Plastic and Rubber – While primarily used as caulk, plastic and rubber are excellent water-repellants when applied as flashing.

PVC and TPO – Both PVC and TPO are popular types of roofing systems, and the same material can be used as incredibly effective and durable flashing.

Roofing Felt – Asphalt-saturated roofing felt can be used as flashing, but is not as durable as other options.

Aluminum – Durable, easy to form, and somewhat inexpensive. When left in contact with alkaline material like concrete, or treated lumber, aluminum flashing will corrode.

Galvanized Steel – Not as durable as other options, but it is very inexpensive.

Copper and Lead-Coated Copper – More difficult to bend and form than aluminum, but much more durable. Copper flashing is typically used during the installation of solar panel piping, wiring and sensor connections.

Lead – Because of its super-flexibility and durability, lead is a popular choice in the roofing industry (a favorite of masons for chimney flashing). There are potential health risks, but the use of lead flashing continues, and when properly installed can last for up to 200 years.

While most flashing is sold in rolls that vary in thicknesses and can be cut, bent, and shaped at the job site. Pre-molded flashings are also available for standard-sized exhaust pipes, vents, and fittings.

Flashing Types for Roofing Systems

The following are the names and descriptions of different types of flashing used in commercial and residential roofing systems:

Ridge Flashing – This flashing is applied at the “peak” of a dually sloped roof.

Bargeboard – This is the flashing along sloped roof edges.

Wall Abutment – This is where roof edges meet walls.

Corner Flashing – This flashing is used where walls meet, and it runs from roof to floor.

Inverted Corner Flashing – This flashing is used when the corner of a structure meets a wall. Instead of wrapping around the corner as in “corner flashing,” it is applied to the structure and the wall in an “inverted corner” from roof to floor.

Eaves Flashing – This flashing runs along the length of flat edges of a roofing system.

Drip Cill Flashing – This is the flashing which runs along the lower perimeter (at the foundation).

Valley Flashing – The point where two downward slopes meet is where valley flashing is applied.

Step Flashing – Commonly used in place of wall abutments or chimney and skylight flashing (on slopes), step flashing is the downward overlapping alternate layering of roofing and flashing material.

Metal Edge Flashing – Also known as “drip edge flashing,” this is installed around the perimeter of a roofing system to direct the flow of water off of it without entering the structure . To learn more about commercial edge flashing and coping visit disastersafety.org/ibhs/commercial-roofs-flashing-coping/

Saddle Flashing – This is the flashing used where joists meet walls or other support structures, wrapping around connection points to form a water-tight seal.

Vent Pipe/Exhaust Flashing – This flashing provides a water-tight seal at the point where vent or exhaust pipes protrude through a roof.

Cap Flashing – This flashing is usually composed of metal and is used to shield the upper edges of membrane base flashing along the top of a wall or column.

As you can see, flashing is a critical element in a roofing system. There are a few more essential components that comprise a complete roofing system. To learn these, and for more commercial roofing information and tips, visit atlantacommercialroofingcontractors.com/info/

Roof Flashing Weatherproofs Your Structure

Don’t let your building unnecessarily look run-down and develop water damage from preventable water infiltration and leaks. Keeping the elements outside is what a successful roofing system does, and it dramatically relies on properly applied flashing.

In this article, you discovered what roofing system flashing is, what it is used for, the different types, and its application.

The use of the wrong flashing material on a roofing system may lead to leaks and its ultimate failure. Save money and avoid unexpected interruptions of your business by having the appropriate flashing material properly installed in your commercial roofing system.

Sources:
http://web.mit.edu/parmstr/Public/NRCan/CanBldgDigests/cbd069_e.html
https://www.nachi.org/flashing-part1-12.htm

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