Single Ply Roof Membrane System Explained

Choosing the ideal roofing material can be daunting, but for many projects, single-ply roof membrane systems offer a solution that combines durability with cost-efficiency. Whether you’re evaluating PVC, TPO, or EPDM options, these membranes are lauded for their ease of installation and ability to protect your structure from the elements. This guide will compare the top single-ply materials, discuss what to consider when selecting them, and examine their long-term benefits—cutting through the complexity to help you make a well-informed decision for your roofing needs.

Key Takeaways

• Single-ply roofing systems, characterized by their simplicity and durability, are popular for commercial and industrial buildings. Various varieties, such as TPO, PVC, and EPDM, offer unique benefits and applications.
• Choosing the right single-ply membrane involves considering factors like the building’s design, structure, location, and environmental exposure, balancing cost with performance and compliance with building standards.
• Regular maintenance and professional installation are crucial for maximizing the lifespan and performance of single-ply roofing systems, which, with proper care, maintenance, and potential restoration techniques, can last up to 30 years.

Understanding Single Ply Roofing Systems

In the vast world of roofing systems, single-ply roofing systems occupy a special place. These systems consist of a single-ply roofing membrane, a single layer of waterproofing material that stands guard between the structure and external elements. Made from materials such as PVC, TPO, or EPDM, these membranes are the unsung heroes of commercial and industrial buildings, protecting them from the wrath of the elements while offering a touch of aesthetic appeal.

The popularity of single-ply roofing systems stems from their lightweight design, ease of installation, and satisfactory service life. They are well suited for commercial and industrial applications, adapting to varying conditions and performance demands with flexible color options. Certain single-ply membranes even provide superior puncture resistance and are suitable in chemically aggressive environments, representing continuous improvements in TPO composition and design.

Thermoplastic vs. Thermoset Membranes

In the realm of single-ply roofing membranes, two categories reign supreme: thermoplastic and thermoset. On the one hand, we have TPO membranes made from synthetic polymers and reinforcing scrim. TPO is the popular kid in the world of commercial roofing, thanks to its cost-effectiveness and ability to weld its seams. Its reflective surface is resistant to UV radiation and wear, standing up to the test of time and weather with remarkable resilience.

On the other hand, we have EPDM, a thermoset membrane composed of ethylene and propylene. This membrane is a testament to the wonders of flexibility, affordability, and performance in a range of temperatures. However, each of these membranes has its unique advantages and disadvantages, which is why understanding them is crucial for making a well-informed decision.

Common Applications

Single-ply roofing systems are the chameleons of the commercial roofing systems world. Due to their versatility, they adapt to various types of installations. Whether it’s a small commercial installation where the lightweight and durable PVC membrane is the perfect fit or a low-slope roof that demands durability and reliability, single-ply roofing systems rise to the occasion.

Not just that, these systems also find extensive use in industrial facilities, accommodating the unique demands of such environments with ease.

Key Factors to Consider When Choosing a Single Ply Roof Membrane

The world of single-ply roofing systems is diverse, and choosing the right membrane isn’t always straightforward. It’s not just about selecting a membrane but choosing a solution that fits your unique needs. Factors to consider include:

• The type of structure
• Substrate material
• Location
• Anticipated loads and stresses
• The client’s risk tolerance related to the building’s use and geotechnical conditions

Taking these factors into account will help you make an informed decision.

To ensure safety and performance, the chosen single-ply membrane must comply with building codes and industry standards, including criteria for fire, wind, and impact resistance. Let’s not forget the importance of the manufacturer’s reputation and the support they offer, such as warranty programs. After all, a roofing membrane is an investment, and it’s essential to balance cost considerations, including initial investment and desired performance, with the overall budget for the roofing project.

Climate and Environmental Conditions

Climate and environmental conditions are crucial in choosing a single-ply roofing system. For instance, EPDM is an exemplary single-ply roofing material that can endure extreme temperatures from -20°F up to 200°F, proving its mettle in cold climates with its heat-absorbing black surface that helps melt snow.

However, the battle with the elements is not always about temperature. UV radiation can severely degrade single-ply membranes by attacking adhesives, leading to weakened seams and potential leaks. To counter this, white single-ply membranes, with their high reflectivity, come to the rescue by reducing cooling costs and keeping buildings cooler in warm climates.

Some single-ply membranes are chosen for their chemical resistance and durability against chemical exposures, which are perfect for restaurants and the like.

Building Design and Structure

A building’s design and structure are like a puzzle, and the single-ply roofing system, which includes membrane roofing systems, must fit into it perfectly. These membranes can adapt to unique roof designs and withstand building movement due to thermal expansion and contraction. This adaptability is crucial in ensuring the membrane’s longevity and effectiveness while keeping the roof from leaking.

Oftentimes, a cover board may be necessary to provide optimal performance of the roof’s insulation, adding to the roof structure’s load-bearing capacity. This insulation layer serves as a protective shield for the insulation, enhancing its effectiveness and ensuring the roofing system’s overall performance.

Budget and Cost Efficiency

While single-ply roofing systems offer many benefits, it’s essential to consider your budget and the overall cost efficiency of your chosen system. Installation requirements, roofing contractor expertise, and special considerations such as building design and environmental factors are major contributors to the initial cost.

Analyzing the initial cost in conjunction with long-term maintenance needs is essential for understanding the overall cost efficiency of single-ply roofing materials. For instance, TPO roofing, known for its high puncture resistance, fire resistance, and strong seams, offers unique benefits and reduces maintenance costs over time, making it a perfect option for many properties.

Advantages and Disadvantages of Single Ply Roofing Materials

Like all things, single-ply roofing materials have their advantages and disadvantages. On the one hand, they are sought after for their sustainable attributes, including:

• High recycled content
• Low VOC emissions
• Recyclability
• Energy-efficient properties that reduce heating and cooling costs

On the other hand, certain materials, such as EPDM membranes, are less durable compared to TPO and PVC options. However, TPO membrane has not been on the market as long as EPDM, indicating a shorter track record.

To help you navigate which is best for your situation, below are the unique qualities, advantages, and disadvantages of the three single-ply membranes.

TPO Membranes

TPO roofing systems are a shining star in the world of single-ply roofing systems. They’re a three-layered membrane that incorporates a TPO polymer base, a polyester-reinforced scrim, and a TPO compounded top ply. This offers a level of flexibility that’s compatible with different roof types and capable of withstanding building movement.

The advantages of TPO roofing are numerous:

• High solar reflectivity, leading to greater energy efficiency
• UV resistance, prolonging roof life
• Resistance to wear
• Seams welded with hot air, providing superior leak protection
• Aesthetic versatility, available in multiple colors to enhance various building designs

However, the quality of seam welding can be a drawback if not properly executed, indicating the necessity of expert installation to mitigate potential seam issues.

EPDM Membranes

EPDM membranes have their own set of benefits and limitations. Here are some of the benefits:

• Durability
• They are effective in cold climates due to their heat-absorbing black surface, which helps melt snow.
• Reliable choice for areas experiencing harsh winters

However, every rose has its thorns. EPDM roofing systems can be more susceptible to punctures than some other single-ply materials. They can also incur damage from regular foot traffic and wind-driven debris, which are potential disadvantages. Standard methods of installing EPDM include full adhesion, mechanical attachment, or ballasting, with seams sealed by gluing or taping. This highlights the importance of proper installation and maintenance to ensure the longevity and effectiveness of EPDM roofs.

PVC Membranes

Last but not least, PVC membranes offer their own advantages. These membranes are highly resistant to chemicals and animal fats, making them suitable for environments like restaurants. Their chemical resistance properties enhance their durability, making them a reliable choice for challenging environments.

However, despite their advantages, PVC roofing material has a higher price point than other single-ply roofing options. This makes it a more significant investment, but its durability and chemical resistance often justify the cost in the long run.

Installation Methods for Single Ply Roofing Systems

When it comes to installing single-ply roofing systems, there are several methods to choose from. These include fully adhered, mechanically attached, and ballasted methods. Each method has its unique advantages and challenges. Single-ply roofing sheets are ideally designed for low-slope roofs and feature fewer seams compared to other roofing systems, which allows for a more straightforward installation process.

However, challenges in installing single-ply roofing include:

• The need for proper installation techniques to ensure seam integrity
• The material becomes less pliable in cold weather
• Potential issues such as blisters and wrinkles
• Extended curing times for water-based adhesives

Fully Adhered

The fully adhered installation method involves the following:

1. Unfolding the membrane
2. Applying adhesive to both the underside of the membrane and the insulation or coverboard
3. Pressing the membrane into place once the adhesive is tacky

Single-ply membranes are directly glued to the insulation boards in fully adhered systems. These insulation boards are then secured to the roof deck below.

Adhesion of the single-ply membranes to the roof substrate can be achieved using different types of adhesives, such as water-based contact adhesives, moisture-cure urethane adhesives, or solvent-based adhesives. Specific single-ply roofing accessories are employed to ensure water tightness around areas with complex geometry, like pipes and edge transitions.

Mechanically Attached

Mechanically attached single-ply systems are another option. In these systems, the membrane is screwed into the metal decking. The seams of mechanically attached systems are fused using heat or adhesive.

This is the most common type of single-ply installation known for its ease of installation and cost-effectiveness.

Ballasted

Ballasted membranes simplify the installation process. These membranes are not anchored to the decking material; they are held in place by a heavy layer of gravel. This loose-laid nature simplifies the installation process, making them a preferred choice for specific applications.

Maximizing the Performance of Your Single Ply Roof Membrane

The performance of a single-ply roofing system is not just about the type of membrane used or the installation method chosen. It’s also about proper maintenance and timely repairs. With the right care, TPO roofs can have a potential lifespan of 20-30 years, and PVC roofing membranes can last up to 30 years or more. These systems generally require fewer repairs than others, contributing to their longer service life.

Regularly removing debris like leaves and twigs from the roof can prevent issues such as leaks and mold growth, which are detrimental to the roofing membrane’s condition.

Proper Installation

Working with seasoned professionals who have years of experience minimizes installation errors. Experienced contractors possess the critical skill set necessary for high-quality roofing installation. They are up-to-date with industry best practices and are evaluated for their competency, thus ensuring the quality of the installation. Moreover, professional roofing contractors offer warranties that cover materials and labor, offering protection against workmanship errors and material defects.

Choosing roofing contractors with a positive reputation in the local community can provide additional assurance of reliable and trusted work. Professional roofers adhere to the best safety practices, which is crucial as roofing installments involve working at heights and managing hazardous materials. Engaging a professional roofing service in the commercial roofing market can lead to savings by having proper insurance coverage and compliance with building codes, thereby mitigating the risk of unnecessary future costs from accidents or non-compliance.

Regular Maintenance

Proper maintenance is key to the longevity of single-ply roofing systems. Routine inspections, ideally conducted twice annually, can help detect and fix potential issues before they escalate into major problems.

Routine maintenance tasks for single-ply roofing membranes include:

• Checking drainage channels
• Ensuring the integrity of waterproofing
• Inspecting flashing and expansion joints
• Assessing roof fasteners

Establishing a semi-annual maintenance plan is key to extending the life of single-ply roofing membranes. To mitigate common issues such as ponding water and UV degradation, it is important to maintain proper drainage, conduct regular inspections, and consider the application of protective coatings.

Repair and Restoration Options

Repairs on single-ply roofing should be conducted promptly and with the correct materials to ensure the membrane’s long-term integrity. But beyond repairs, single-ply roofing systems can also be restored using fluid-applied roof restorations such as Spray Polyurethane Foam (SPF) or a roof coating system. This can significantly extend the systems’ life.

Silicone coatings and acrylic elastomeric coatings are other options for restoring single-ply roofing systems. These restorative coatings not only extend the life of the roofing systems but also enhance their performance. So, whether it’s a minor repair or a major restoration, the goal is to maximize the performance and extend the life of your single-ply roofing system.

Single Ply Roof Summary

In conclusion, single-ply roofing systems offer a versatile, durable, cost-effective solution for commercial and industrial applications. They can adapt to diverse environmental conditions and building designs, making them a popular choice in the roofing industry. However, choosing the right membrane, ensuring proper installation, conducting regular maintenance, and exploring repair and restoration options are crucial to maximizing the performance and extending the life of these roofing systems. With the proper care and maintenance, a single-ply roofing system can prove to be a long-lasting and reliable investment for your building.

Single Ply Roofing Frequently Asked Questions

What are single-ply roofing systems?

Single-ply roofing systems are composed of a single layer of waterproofing membrane, typically made of PVC, TPO, or EPDM, providing protection against external elements.

What’s the difference between thermoplastic and thermoset membranes?

The main difference between thermoplastic and thermoset membranes is that thermoplastic membranes offer a reflective surface resistant to UV radiation and wear, while thermoset membranes offer flexibility, affordability, and performance in a range of temperatures.

What factors should I consider when choosing a single-ply roof membrane?

When choosing a single-ply roof membrane, consider project-specific factors, building codes, manufacturer reputation, cost, environmental conditions, building design and structure, and budget and cost efficiency. These factors will help you make an informed decision.

What are the installation methods for single-ply roofing systems?

You can install single-ply roofing systems using fully adhered, mechanically attached, or ballasted methods. Each method has its own advantages and considerations.

How can I maximize the performance of my single-ply roof membrane?

To maximize the performance of your single-ply roof membrane, focus on proper installation, regular maintenance, and exploring repair and restoration options. Working with experienced professionals and conducting routine inspections can help prolong the life of your roofing system.

Atlanta Commercial Roofing Contractors

Atlanta, GA
(404) 220-9288

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What Is TPO Roofing

Avoid making uninformed decisions about your roofing system and its components. When it comes time to replace your roofing system, quote it confidently and get your questions answered.

atlantacommercialroofingcontractors.com gathered information to help you define TPO roofing,  access further information about its installation, and address some of the questions associated with a TPO roofing systems.

What is a TPO Membrane

Made from thermoplastic polyolefin, TPO is a single-ply roofing membrane that is currently one of the fastest-growing commercial/residential systems in the roofing market. TPO roofing systems are composed of a single layer of synthetics and reinforcing scrim used to cover flat roofs.

Where did TPO Roofing Originate?

TPO membranes can be traced back to Europe in 1991, under the name FPO (Flexible Polyolefin). Also, in the early ‘90s, TPO roofing came to the US market. In subsequent years, TPO became a popular selection because of its durability, and energy efficiency.

What Are Common TPO Roofing Problems

Punctures – While this single-ply roofing system can be walked on and is both flexible and lightweight, the membrane itself can easily suffer punctures.

With commercial roofs, one of the more common problems is a higher volume of foot traffic when compared to other types of buildings or roofing structures. Unless reinforced, this single-ply membrane roofing system won’t have a hard-top/protective layer that is meant to protect the layer of synthetic rubber from things like gravel, dropped/misplaced tools, or loose screws.

TPO roofing problems like this often find those materials pushed into or through the rubber membrane, breaking or tearing it. This leaves the roofing system more vulnerable to leaks and failure as it ages.

Degrading Adhesives – Being exposed to the elements 24 hours a day, 7 days a week, leads to roofing problems in specific components, if not the roofing system in its entirety.

Overexposure can occur when UV rays degrade the adhesives that attach the membrane and insulation to the substrate. Those adhesives are also used to seal the seams of the membranes together, producing the waterproof seal that keeps your roof safe in even some of the harshest of weather conditions. Without that seal, your roofing system can fail.

The following are also commonly reported problems and in most cases may be traced back to the roofing system’s installation:

• Roofing substrate poorly prepared
• The roof slope is too low, resulting in pooling water or poor runoff. (which degrades materials faster)
• Improperly installed insulation, resulting in bulges
• Seam separation/failure from improper welding, allowing water penetration
• Torn membrane or punctures from debris striking the roof

Find more information about TPO roofing systems at atlantacommercialroofingcontractors.com/tpo-roofing-system-explained/

TPO Roofing System Lifespan

TPO Roofing îs a relative newcomer on the roofing market. With a traceable history of just over 30 years, multiple material improvements, and continuous system betterments, a definitive lifespan cannot yet be determined.

Note: All roofing systems can benefit from a proactive maintenance program. For TPO, these benefits include:

• Early problem detection
• Preemptive repairs
• Storm/Severe Weather damage inspections and repair

These benefits translate to a longer lifespan with fewer occurrences of material or component failure.

Frequently Asked Questions

Which is better, TPO or EPDM?
TPO. EPDM is more likely to shrink or alligator, causing a variety of problems on your roof

Can you walk on TPO roofing?
Yes. However, walkways and Paths to equipment should be reenforced for this increased traffic.

Is TPO roof glued down?
A TPO roof can be installed fully-adhered (glued down), mechanically-attached or ballasted. When a TPO system is fully-adhered, it means that the membrane was glued to the substrate using a special adhesive that chemically bonds with the membrane.

How do PVC and TPO Roofing compare?
These two similar roofing systems have more in common than what divides them, as demonstrated at atlantacommercialroofingcontractors.com/difference-between-pvc-tpo-roofing-systems/

TPO Roofing System Installation and Maintenance

In this article, you discovered what TPO roofing is, revealed further information about its components and installation, and answered some frequently asked questions about it.

Knowing how TPO roofing compares to other roofing systems will help you make well-informed decisions when determining which roofing system to install on your structure.

Not knowing how roofing systems compare to each other can lead to poor decisions when selecting a roof to protect your building and business.

Sources:
firestonebpco.com/us-en/roofing/tpo-roofing-systems
vinylroofs.org
citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.11.78&rep=rep1&type=pdf

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The Difference Between PVC and TPO Roofing Systems

Without knowing the pros and cons of TPO and PVC, you risk buying a roofing system that’s not suitable for your specific property needs. Even though the membranes may appear to be the same, PVC and TPO roofing systems are quite different.

atlantacommercialroofingcontractors.com gathered essential information about the composition and differences between PVC and TPO roofing systems.

PVC vs. TPO – What Is Their Composition?

Looking at a completed PVC or TPO installation, you may think the material looks identical. Still, the two are very different in composition.

PVC (Polyvinyl Chloride) – This membrane consists of two PVC plies that sandwich a polyester reinforcement sheet. Included in the manufacturing of PVC plies are:

• Ultra-violet light inhibitors
• Color pigments
• Fiberglass or polyester reinforcement
• Plasticizers (for plasticity and flexibility)
• Biocides (help deter mold, bacteria, algae, rodents, and insects)

Hot-air welded seams help PVC roofing remain watertight under a variety of severe weather conditions.

TPO (Thermoplastic Polyolefin) – To produce the TPO membrane, manufacturers will polymerize polypropylene and ethylene-propylene rubber. Like PVC, two TPO plies sandwich a polyester reinforcement sheet. The following are used in the production of TPO plies:

• Ultra-violet light inhibitors
• Color pigments
• Fiberglass
• Talc

Due to the composition of the membrane, plasticizers are not required for its plasticity or flexibility. When designed using the right processes, they perform very well, even in harsh conditions.

Like PVC, TPO employs hot-air welded seams to stay watertight during severe weather and pooling of water. To learn more about TPO roofing system, visit atlantacommercialroofingcontractors.com/tpo-roofing-system-explained/

PVC vs. TPO – Performance Comparison

The following chart will help you compare the performance of TPO and PVC roofing materials and determine the best selection for your new commercial roofing system installation:

Comparison Metric	PVC	TPO	Result
Composition	Polyvinyl Chloride	Thermoplastic Polyolefin	No Advantage
Years in Production as Roofing Material	60+ years with several reformulations	30+ years with multiple reformulations	No Advantage
Roof Temperature Impact	Cooling	Cooling	No Advantage
Membrane Thickness	From .036 to .090	From .045 to .080	No Advantage
Seaming Method	Heat Welded	Heat Welded	No Advantage
Material Reinforcement	Polyester Reinforcement (scrim reinforced)	Polyester Reinforcement (scrim reinforced)	No Advantage
Chemical Resistance	Excellent (nonreactive to most chemicals)	Good (may react to oil or grease exhaust)	PVC
Fire Resistance	Excellent	Poor	PVC
Tear Strength (pound force p/ in)	45 lbf	55 lbf	TPO
Break Strength (pound force p/ in)	200 lbf	220 lbf	TPO
Slippery When Wet	Yes	Yes	No Advantage
Average Cost Installed	Can range from $5 to $12 per square foot depending on membrane thickness	Can range from $7 to $13 per square foot depending on membrane thickness	PVC

In addition to the information above, the following should be taken into consideration:

TPO presents superior results for tear and break strengths, while PVC outperforms in chemical resistance, fire resistance, and overall cost. Restaurants or buildings with grease traps on the roof would be better served by a PVC roofing system.

When it comes to durability, the thickness of TPO and PVC membranes influence their lifespan and pricing significantly. It is strongly recommended that the thickest membrane available (within your budget constraints) be utilized.

Tip: Do not base your roofing system selection on price alone. If you choose to install TPO products, have your contractor provide information about the manufacturer. Work with contractors whose manufacturers have 20 years or more in TPO production and offer a clear warranty policy on their products.

PVC vs. TPO – Warranties

For the purchase of a PVC or TPO roofing system installation, there will be two warranties to take into consideration before closing any deal. First is the manufacturer’s warranty. This warranty will typically cover any defects in the manufacturing of the roofing membrane.

The second warranty is provided by the roofing contractor to cover his workmanship. This warranty should include what items are covered and what actions will void the warranty.

Since the coverage and duration of these warranties depend on the contractor and the roofing system manufacturer, this is on a case-by-case scenario and there is no clear advantage for TPO or PVC.

Tip: Only agree to the installation of a TPO or PVC roofing system once you are satisfied with the coverages promised by the manufacturer’s and contractor’s warranties. Upon completion of the installation, ensure that your warranty certificates and descriptions are kept with your roofing documentation.

PVC and TPO Roof Differences

In this article, you discovered the differences in composition, performance, and durability of TPO and PVC roofing systems.

By knowing how TPO membranes differ from PVC membranes, you can make informed decisions regarding the appropriate roofing system for your commercial building.

Without considering your building’s needs and which roofing system best meets them, you risk making a capital investment on a roof that will likely fail prematurely.

Sources:
astm.org/SNEWS/AUGUST_2003/obeoli_aug03.html
everybodyneedsaroof.com/thermoplastic-membranes
firestonebpco.com/us-en/roofing/tpo-roofing-systems
vinylroofs.org/
rci-online.org/wp-content/uploads/2003-09-whelan.pdf

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Pros and Cons for 3 Types of Commercial Roofing Systems

Avoid investing your money in the wrong roofing system. Each roofing system has advantages and disadvantages you should be aware of before making this capital investment.

atlantacommercialroofingcontractors.com gathered detailed information about three of the common commercial roofing systems, and their benefits and disadvantages.

Metal Roofing System Pros and Cons

Metal roofing systems are built to last, and depending on your region and property type, could be the only roofing system your commercial building may ever need. Here are some of the pros and cons to consider before committing to a metal roof.

Metal roofing system pros:

Longevity – Correctly installed and maintained, metal roofing can last as long as the building it covers (70 years or more).

Weather Resistant – Metal roofing It is highly resistant to rainwater, rot, mold, mildew, and can withstand immense pressure from accumulated snowfall.

Product Warranty – While warranties may vary, some companies will cover a metal roof installation for up to 50 years.

Fire Resistant – Metal roofing materials are noncombustible and resist fire.

Some metal roofing cons include:

Cost – Probably the most significant disadvantage, a metal roofing system can cost anywhere from $900 – $1,200 per 100 sq. feet.*

When the durability and longevity of metal roofing are factored in, the investment is more than justified. As previously stated, a properly installed and maintained metal roofing system can last as long as the structure below it.

Denting – When the necessity arises to service chimneys, satellite dishes, HVAC units, or generators, the serviceman or technician may dent your roof.

Likewise, if the gauge (thickness) of the roofing is too low in a region prone to hail storms, severe denting can occur during violent hail storms.

Noise – Metal roofing systems without sufficient insulation can get loud during rain or hail storms.

If you’re leaning towards a metal roof, read Metal Roofing Advantages and Disadvantages for a more in-depth article.

Built-Up Roofing System Pros and Cons

For more than a century, built-up roofing (BUR) systems have been a popular choice in the U.S. for commercial roofing systems.

This system is comprised of alternating layers of tar or asphalt and support materials layered on the roof, with the final one consisting of stone or gravel.

Built-up roofing system pros:

Longevity – A BUR system can last 30 to 40 years when properly installed and maintained.

Waterproof – There are no joints or seams; the roofing system is one continuous surface.

Low-Maintenance – After installation, minimal attention and servicing are required, as BUR systems are installed in large sheets with a low profile as compared to other roofing systems.

Cost – Installation and material costs can range between $500 to $800 per 100 sq. feet* or more depending on the number of layers and materials you choose.

UV Protection – BUR systems provide excellent ultra-violet protection, which reduces roof temperatures and prevents extreme temperature fluctuations within the building. UV protection also prevents the drying out and break down of roofing system materials.

Some built-up roofing cons include:

Safety – During installation, hazardous fumes and vapors are present.

Weight – BUR systems add significant weight to a building’s structure.

Learn more about commercial roof load-bearing capacity by reading atlantacommercialroofingcontractors.com/what-is-commercial-roof-load-why-you-need-to-know/

TPO Roofing System Pros and Cons

Thermoplastic Polyolefin (TPO) is a single-ply roofing system fully adhered and mechanically attached or ballasted to a roof.

TPO roofing system pros:

Longevity – TPO roofing has a (current) life expectancy of about 30 years. However, this roofing system has only been available for 30 years, and with significant improvements over the decades, TPO may last much longer.

Wind Resistant – When properly installed, TPO roofing systems receive high wind ratings.

Installation – TPO roofing system installation, when completed by an experienced roofing company, is fast, clean, and practically nonintrusive.

TPO roofing cons include:

Pooling Water – When the roof slope is too low, water may pool and cause an acceleration of the material’s degradation.

Cost – Installation and material costs can range between $600 to $1,400 per 100 sq. feet* or more depending on tear-off costs and selected materials.

Seam Separation – Poor seam welding can result in seam separation, allowing water into the structure.

Read more about TPO roofing systems at atlantacommercialroofingcontractors.com/tpo-roofing-system-explained/

Commercial Roofing Types

Before committing thousands of dollars for a new roof, take the time to familiarize yourself with different types of available roofing systems for your building.

In this article, you discovered information about 3 commercial roofing system options, their durability, price ranges, and other essential pros and cons.

Avoid making a poor decision when selecting a roofing system for your commercial building. Learn as much as you can about available commercial roofing systems in your area, and your local roofers,

*Costs related to roofing materials, tear-offs, and installations mentioned in this article are approximations NOT QUOTES. Visit atlantacommercialroofingcontractors.com for further information.

Sources:
everybodyneedsaroof.com/thermoplastic-membranes
asphaltroofing.org/bur-multi-ply-built-up-roofing/
cchrc.org/sites/default/files/docs/metal_roofing.pdf

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3 Leaky Roof Causes and Solutions

The materials, and equipment found on a commercial roof are susceptible to the elements, leaks and costly damage. Taking measures to fix and prevent that damage, can save a ton of money and dramatically extend the life of your commercial roofing system.

atlantacommercialroofingcontractors.com gathered information about 3 common commercial roof leak causes, solutions, and how to prevent them altogether.

Commercial Roofing Penetration and Leaks

Industry-wide, the most common roofing complaints are for leaking roofing systems. Commercial roof penetrations are often the culprit and may include vent pipes, drains, wiring connections, or any related equipment that creates an opening or hole in the roofing system.

Cause – Leaks generally occur around the penetration or joint, and when its waterproofing (flashing, pitch pans, etc.) are poorly or improperly installed. However, severe weather events and nuisance wildlife can compromise the integrity of the installation.

Solution – After discovering which penetration is causing the leak, one of the following should be repaired or replaced:

• Flashing – The waterproof layer of material keeping water from leaking through joints, vents, or appliance connection points. Read more about Types and Purpose of Commercial Roof Flashing at atlantacommercialroofingcontractors.com/types-purpose-flashing/
• Pitch Pans – Used as sealants around rooftop penetrations and pipes exiting through a roof.

Depending on the roofing system, the combination of a pitch pan and flashing may be necessary to seal the penetration.

Make sure to verify that the object penetrating the roofing system is firmly held in place. The slightest vibration or movement over time will cancel out even the best waterproofing, allowing water into your property.

Poor Commercial Roofing System Installation (Bad Contractor)

If your roofing system was poorly installed, you can expect to experience everything from minor/major leaks, and partial or complete failure if your contractor neglected quality control checks, manufacturers guidelines, or necessary procedures.

Cause – Poor commercial roofing installations are generally the result of inexperienced, unqualified, or negligent contractors who cut corners, rush through installations, and neglect manufacturers and general safety guidelines.

Solution – Use strict guidelines when vetting roofing contractors to repair or replace a roofing system. To qualify a roofing company, do the following:

• Check the company’s references.
• Visit locations of their previous installations.
• Read through their online reviews.
• Search for complaints and resolutions through the Better Business Bureau at bbb.org.
• Verify the company’s license to operate in your city.
• Request proof of insurance coverage.
• (Once contracted) Request copies of all permits attained to allow the lawful repair or replacement of your roofing system.
• Request information about their warranty policy.

Reputable roofing contractors will make all of this readily available for your review.

If you suspect that your roof was poorly installed, have it inspected and thoroughly documented to hold the roofing company accountable for the repair or replacement of their faulty work.

You can learn more about common Mistakes that Most Roofers Won’t Tell You by visiting atlantacommercialroofingcontractors.com/15-mistakes-roofers-wont-tell-you/

Commercial Roofing System Scrapes, Punctures, and Holes

TPO, EPDM, and PVC membrane systems are vulnerable to being scraped, punctured, and developing holes that go unnoticed until severe damage has occurred.

Cause – The causes for scrapes, punctures, and holes in your roofing system may include:

• Storm Debris
• Foot Traffic
• Equipment Maintenance, Repair, and Replacement
• Wildlife
• Poor Roof Installation
• Defective Material
• Inferior Quality Repairs or Patchwork

Over time, this type of damage can lead to rotting or destabilizing your roofing system’s support structure. This can result in catastrophic loss if it leads to a complete roofing system failure.

Solution – The following measures will help prevent scrapes, punctures, and holes from causing significant damages to your building:

• Install raised walkways, rooftop pavers, or walk pads from roof access points to machinery and equipment.
• Have pathways reinforced where walkways are not possible.
• Schedule thorough inspections after equipment maintenance, severe weather events, or the discovery of wildlife activity.
• Restrict roof access to maintenance and technical crew members.
• Have the roof inspected annually for signs of shrinkage, expansion, weathering, or other signs of trouble.

If left unmanaged, this type of damage has the potential to void the manufacturers and maintenance warranties.

When having your roof repaired, the expansion and contraction of materials from temperature and weather conditions must be taken into account. In many cases, the source of a leaky roof is the poor or inadequate repair of a previous issue.

Leaky Roof Prevention

Among the best measures of leak prevention for a roofing system is not to ignore it. Routine inspections and a roof maintenance plan are far less costly than a partial or total roof replacement.

Take immediate action when damage occurs. Problems with roofing systems don’t go away on their own, and are exacerbated when avoided or repairs are delayed.

Commercial Roof Leaks

If you don’t know how to address these common leaky roof issues, your building could be severely compromised and require extensive repairs well before its time.

In this article, you discovered 3 common leaky roof scenarios, what causes them, and how to quickly solve them.

Allowing problems with your leaking roof to persist will lead to structural damages, rot, mold, mildew, and very costly repairs. In the case of roofing systems, everything you can do to fix and prevent leaks is far less expensive than repairing structural damage to the building or having to replace your roof entirely.

Sources:
https://www.copper.org/applications/architecture/arch_dhb/arch-details/flashings_copings/roof_penetrations.html
https://www.nachi.org/roofs.htm

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TPO Roofing System Explained

Is TPO the best flat roof system for your property? This question is frequently asked by property owners that need a new roof, and we have the answer.

As a relative newcomer to the roofing materials industry, TPO roofing systems have gained extraordinary popularity and are being used throughout the United States. Due to its durability and cost efficiency, TPO should be considered when re-roofing or installing a new roofing system.

atlantacommercialroofingcontractors.com takes an in-depth look at the definition, installation, warranty, cost, and problems associated with TPO roofing systems while answering some of the most frequently asked questions about it.

TPO Roofing Explained – Production, Properties, and Benefits

TPO is Thermoplastic Polyolefin, and it is one of several single-ply roofing systems.

The following will help you understand the composition, properties, and production of TPO membranes for both commercial and residential structures.

• A TPO membrane may be produced by calendering with lamination (this is the process of combining materials at high heat and pressure by passing them through rollers), extrusion with lamination (a process to make long shapes with constant cross sections, similar to squeezing toothpaste from a tube), or through extrusion-coating techniques.
• Sheet thickness is usually 40 mils to 100 mils. That’s about the thickness of a heavy duty trash bag.
• Sheets are typically produced in widths ranging from 6 feet to 12 feet.
• The composition of TPO sheets is a blend of polypropylene, ethylene propylene polymers, and polyester reinforcement.
• Overlapping seams are sealed by heat welding which uses hot air.
• The majority of TPO membranes are white but can come in a variety of colors.
• TPO roofing is resistant to oils and chemicals carried by commercial exhaust vents.
• TPO roofing material contains flame retardants and UV absorbing elements.
• TPO roofing systems receive high wind ratings when properly installed.
• TPO roofing has a life expectancy of about 30 years, however, only having been in use for three decades, its full potential lifespan is still being evaluated. As time passes, production of the system and its method of installation have naturally worked out the bugs, thus improving the product and increasing its longevity.

TPO Roofing Installation and Warranty

The installation of a TPO roofing system, when done by an experienced roofing company, is fast, clean, and virtually nonintrusive.

How your roofing system is installed will determine its ability to withstand the elements and ultimately its lifespan.

Affixing the TPO membrane is accomplished by making it fully adhered, and mechanically attached or ballasted; the following factors greatly influence the quality of the roofing system’s installation:

• Proper roof slope for a efficient draining.
• Strategic installation and fastening of insulation (when used) to deter bulging or sagging.
• Proper application of adhesives.
• Proper use of a seam welder (to prevent future leaks in the seams).
• All welds checked using a seam probe.
• Drip edge seamlessly connected around the perimeter of the roof.

In addition to a quality installation, a strong warranty is advantageous and very valuable. There are two warranties to consider when installing any new roofing system:

Manufacturer’s Warranty – This warranty covers manufacturing defects in the material used for your roofing system. Once the installation is complete, your contractor should provide you with a warranty certificate.

An example of material failure would be the separation of the lamination from the TPO membrane during hot weather. Unless it is determined to be a result of faulty installation, a claim should be made against the manufacturer’s warranty.

Contractor’s Warranty – This warranty covers the workmanship and installation of your roofing system.

While there is no industry standard for the duration of a contractor’s warranty, it should contain the following:

• A list of what items are covered.
• What actions or situations would void the warranty.
• When the warranty expires.

The above installation and warranty information underscore the necessity to thoroughly vet contractors.

TPO Roofing Cost

Pricing any roofing system can be a daunting experience. Often there is a significant disparity from one quote to the next, validating the need to collect a minimum of three bids from reputable roofing contractors.

Prices for installing a TPO roof system will vary depending on the time of year, brand, quality of the materials, method of installation, and the amount of labor involved. You can expect to see price quotes in the following ranges:

Tear-off costs can run between $100 and $200 per square. In some cases, the contractor will bundle this into material and installation pricing.

A tear-off is when the existing roofing system is completely removed to install a new system. Depending on the type of roofing system being installed and the condition of the existing roof, the new system may be installed over the existing one.

TPO material will see a price range between $150 and $500 per square.

TPO installation labor costs will range from $500 and $900 per square.

Maintenance contract pricing varies from contractor to contractor.

Roofers and their suppliers price materials in terms of ‘squares,’ whereas
1 square = 100 square feet.

So as an example, the price range of the bids you receive, including tear-off, material, and installation for a 1,000 square foot roof may fall within $7,500 to $16,000.

Note: Across the industry, roofing installations are more expensive in the spring and summer time. To save money, try to schedule an installation for the off-peak season (early spring and fall).

TPO Roofing Problems

The majority of problems that arise with TPO roofing systems occur as a result of poor installation.

Here are some commonly reported issues:

• Roof slope is too low, resulting in pooling water. (which degrades materials faster)
• Insulation (under the membrane) not installed correctly and is causing bulges.
• Seam separation from improper welding, allowing water penetration.
• Torn membrane from debris striking the roof.

For proper installation, it is essential to hire a roofing company that has extensive training and experience with TPO roofing systems.

People Also Ask

Question: Is TPO better than EPDM?
Answer: Inconclusive. Depending on which aspect of the two roofing systems you wish to compare, and your roofing requirements, the answer may vary.

While EPDM and TPO offer very similar benefits, TPO with its stronger and more durable seams (adhered to the roof), make it a desirable option.

Question: What is the difference between PVC and TPO?
Answer: Visually, the two roofing systems are virtually identical.

Performance-based, the two systems produce similar results until puncture resistance, environmental impact, and eventual “known” problems are taken into account. In this scenario, the TPO system is a superior option. However, when price and warranty terms are considered, PVC edges out TPO. Both are great products that check different boxes and satisfy different needs.

Question: How long has TPO roofing been around?
Answer: Since 1989.

Question: What colors does TPO roofing come in?
Answer: Standard colors are white, tan, and grey. However, TPO can be found in different shades of grey, brown, green, red, tan, and gold.

Question: Is TPO roofing flammable?
Answer: Yes. However, as with all roofing systems, TPO roofing is required to meet FM and UL fire ratings.

A distinct difference and advantage of TPO is that it does not release dioxins when burned and contains flame retardants.

TPO Information Revealed

When being presented options and quotes for new roofing systems, property owners frequently ask “What is TPO?” As you’ve discovered, it’s one of the most popular thermoplastic roof membranes in today’s roofing industry.

In this article, you were presented valuable information about the installation, warranty, cost, life expectancy, problems associated with TPO roofing systems, and answers to frequently asked questions.

By asking the right questions and being informed when selecting a roofing system and the contractor to install it, you will benefit from getting the best roofing solution and warranty at the best available price.

Sources:
http://www.everybodyneedsaroof.com/thermoplastic-membranes
http://mrca.org/aws/MRCA/asset_manager/get_file/161617?ver=344
http://firestonebp.ca/roofing/tpo-roofing-systems/tpo-installation-methods/
http://www.nrca.net/
http://www.azsfb.gov/sfb/Performance%20Specifications/Roofing%2009202018/07%2054%2023%20-%20TPO.pdf

https://plus.google.com/116818386229074671451

Atlanta Commercial Roofing Contractors

1075 Peachtree Street NE Ste 3650 Atlanta, GA 30309
(404) 220-9288

Atlanta Commercial Roofing Contractors

400 17th St NW Ste 2224, Atlanta, GA 30318
(404) 220-9288

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